Fully Automatic Vitamin Cosmetic Cream Fish Oil Softgel Paintball Making Encapsulation Machine

• Type: Pharmaceutical Packaging Machinery
• Finished Dosage Form: Capsule
• Precision: High Precision
• Certification: CE, GMP, ISO
• Voltage: 380V
• Computerized: Computerized
• Model NO.: YWJ100-II
• Customized: Customized
• Condition: New
• Warranty: 1 Year
• Automation: Full Automatic
• Machine Frame Material: Ss304
• Contact Parts Material: Ss316
• Main Machine Dimension: 1140X660X1350mm
• Transport Package: Export Wooden Case
• Specification: CE, ISO9001, GMP
• Trademark: Trustar
• Origin: Ruian Zhejiang
• HS Code: 8422400000
• Production Capacity: 20 Sets/Month

Product Description

Machine Introduction:
 
YWJ100-II fully automatic Softgel encapsulationmachine is elaborately designed on the base of old YWJ100-II and according to the requirements of GMP standard. It is a simple and efficient laboratory machine mainly for R&D or small scale production of softgel capsule products in laboratories or pharmaceutical researching insitutes.
 
The whole set of the production line is simple and efficient with small space. It includes a main machine, control system,  water-cooling system, lubrication oil saving system, a dryer, one set of mould, as well as an auxiliary HJG100-I gelatin reactor. All the materials for the wholes set of the equipment are well selected to meet the GMP requirement, make it applicable for medical, nutrition, food, and cosmetic industries.
 
 
The Main Machine:
The main machine is the center of the production line, whose function is to simultaneously finish the preparation of the gelatin of ribbon, quantitative feeding of the content (liquid or stickly materials), and packing to form the capsules.



Main Technical Data:
 

Mould Size (mm)	Dia. 80 X W: 100
Mould Revolution: (RPM)	0-5 Rpm (adjusted variable speed)
Volume of Plunger Pump	0-1.5 ml   (adjustable continuously)
Pump Accuracy:	+/-0.5% (filling volume not less than 500 mg)
Pump Type	8 plunger pump
Production Capacity : (4# OV capsule)	30,000 pills/hrs (4.0 RPM)
Power Supply:	1.8 Kw, 360V 3 phases (can be modified as user's requirement.)
Weight:	400 Kgs
Machine Dimension: (LxWxH, mm)	1440x660x1350

 

Tumbling Dryer:
The Rotating tumbling dryer is special R &D for YWJ100-II fully automatic Softgel encapsulation machine. It include 2 pieces of tumbler and control by PLC. It is easy to operate, reliable, and small space occupation.
 

Tumbler Size:	Dia. 350 x L 560 mm
Power Supply:	270 W, 220V single phase (can be modified as user's requirement)
Tumbler Rotating Speed:	12 RPM
Dimension: Lx W x H, mm	1220 x 530x720
Weight:	160 Kgs

         
Electric parts use Siemens and Schneider 
                     
high precision mould, net gelatin cooling system

 

Mould

We manufacturer various of high quality mould roller for Softgel encapsulationMachine. Our mould roller is featured in high accuracy and long term using life.
 

• Good material, keep quality of mould.
• High accurate CNC Processing Center, keep high accuracy of mould roller and can process complex shape mould cavities.
• Advantage surface hardening technology, keep hardness and long term using life.

            
Processed by Japanese LGMAZAK 4-axis CNC Center
       
         
 

 
 
 

Drying Tray & Vehicle

 
 
We provide drying tray and vehicle as economic drying solution. It can be used widely products, and suit to drying tunnel line.( the photo please see above picture)
 
Main Technical Data:
 
 

Tray Material:	Medical Grade PE
Tray Size: (LxWxH, mm)	Dia. 750 x 480 x 54
Weight:	1.5 Kgs
Material of Vehicle	Stainless Steel
We recommend 30 pcs of trays for 1 vehicle.

 
 

HJG100-I Gelatin Reactor (the picture please see the flashing photos)

The temperature control gelatin reactor can be used in combination with laboratory soft gelatin encapsulation machine to provide gelatin liquid for making softgel capsule.
 
Feature

• The reactor have sealed three-layers structure. Electric heating is used for

thermo-control.

• The reactor adopted shunt chopper is used for agiating, pneumatic conveyor top

Feeding system is used to dissolve the gelatin dissolving and horizontal feeding.
The reactor has the merit of steady transmission, flexible propelling, easy handle
And secure operation. It can be widely applied in dissolving small quantity of
gelatin or mixing gelatin with different colors in laboratory, or jointly works with
smallSoftgel encapsulationmachine.

• The GDU (vessel, barrel) is manufactured fixed to Q/WRJ02-2002 standard.
• The processing of formulation of GDU is fix to GB9684-88 Hygienic Stainless

Steel Food Containers and Appliance Standard.

• The inner structure of the tank is built and examined with JB/T4735-1997

Specification for Wielded Steel Normal Pressure Container.

• The series of reactor use electric heating, automatic monitoring of temperature, vacuum gelatin dissolving

And pneumatic conveyor horizontal feeding system.

• Nylon cross wheel on the footing, easy to moving and operation; enhanced security.
•  
• The machine is equipped with vacuum meter, pressure gauge, liquid-meter, digital thermo-control and digital.


•  
  Technical Data
  
  Vacuum Degree in Vessel:             less than 0.08 Mpa
  Working Pressure in Vessel:           less than 0.05 Mpa
  Laboratory Pressure in Jacket:          less than 0.2 Mpa
  Working Pressure in Jacket:            less than 0.09 Mpa
  Working Temperature in Vessel:         0-100 ºC          
  Conveyor granule:                   more than 300 CP    
  The seal parts and seal ring can be use more than 3000 hours    
  Polyurethane complex is used in the insulation layer.          
  Inner vessel, jacket and insulation layer made of 304 stainless steel
  The vessel and all its stainless steel parts have been well-polished
  Vacuum system is optional by users' requirement. (Vacuum Pump)
  Volume Capacity: 120 L.